RF250-VW091 Manual Drive Unit

RF250 Radial Flux · FD400 inverter · rebuilt Type 2 091

149 kW / 200 hp

Peak motor power at 350 Vdc, about 5,000 rpm

330 Nm / 243 lb-⁠ft

Motor peak torque · 60 s from 65 °C · 400 A rms

A real four-speed manual, clutch and shift lever.

RF250-VW091 Manual Drive Unit

RF250 Radial Flux · FD400 inverter · rebuilt Type 2 091

RF250 motor, FD400 inverter, and a freshly rebuilt, zero-mile VW Type 2 091 transaxle. Complete clutch assembly included; assembled at Formosa EV and ready to install.

Features and technical data
Product overview
Overview
Technical specifications
Specs
Installation & Configuration
Installation

Product overview

The RF250-VW091 Manual Drive Unit combines the RF250 Radial Flux motor, FD400 inverter, Formosa EV adapter plate, starter cover, and a freshly rebuilt, zero-mile VW Type 2 091 transaxle. A complete clutch assembly is included; assembled at Formosa EV and ready to install.

Motor-to-transaxle adapter

Machined interface and fasteners

Motor-to-transaxle adapter interface

Supplied assembly components

RF250 motor, FD400 inverter, adapter plate, starter cover, and freshly rebuilt transaxle, plus flywheel, friction disc, pressure plate, and conventional release bearing. Ships fully assembled.

Manual drive integration

Fits any air-cooled VW running a Type 2 091 transaxle. Stock transaxle mounting, conventional clutch, and shift lever; no driveline fabrication or starter motor needed.

Motor ratings with conditions

149 kW peak at 350 Vdc, about 5,000 rpm; 330 Nm for 60 s from 65 °C at 400 A rms. Motor component ratings.

Cooling and control

One motor-and-inverter loop: 50/50 water–ethylene glycol, at least 15 L/⁠min, maximum inlet 60 °C. IP67 motor and inverter.

Supplied gearing

4.571 final drive as supplied; alternate 4.86, 5.14, 5.43, 5.50 and 5.83 ratios are available.

Motor / Inverter / Integration

Formosa EV FD400.

The separate FD400 inverter controls the RF250 motor.

The FD400 is preconfigured. Plan mounting, high-voltage connections, and coolant routing with Formosa EV; pair it with high-voltage cables and low-voltage harnesses made to your measurements.

FD400 liquid-cooled inverter

FD400 inverter

IP67 · Liquid cooled · CAN

Technical specifications

Motor and inverter figures are component ratings. Complete assembly weight includes the FD400; the measured drive-unit envelope excludes it.

Motor peak power

149 kW (200 hp) at 350 Vdc, about 5,000 rpm

Motor peak torque

330 Nm (243 lb-⁠ft), 60 s from 65 °C at 400 A rms

Maximum motor speed

15,000 rpm

Motor peak torque density

About 79 Nm/⁠L

Peak motor efficiency

97.45%

Motor type

Hairpin-wound PMSM, water-cooled

Motor weight

49 kg (108 lb), motor only

Motor geometry

288 mm overall length; 220 mm stator OD (11.3 / 8.7 in)

Motor protection

IP67; insulation class H; −40 to +85 °C

Inverter capacity

164 kVA peak / 82 kVA continuous

Inverter current

400 A rms peak (1 min); 200 A continuous

Inverter operating voltage

250–⁠450 Vdc

Inverter efficiency

≥98% at rated conditions

Inverter weight

10 kg (22 lb)

Inverter dimensions

369 × 285 × 115 mm (14.5 × 11.2 × 4.5 in), excluding connectors

Inverter protection/control

IP67; liquid cooled; CAN

Transaxle

Freshly rebuilt, zero-mile VW Type 2 091 four-speed

Gear ratios, as supplied

3.80 / 2.06 / 1.26 / 0.889; reverse 3.79

Final drive, as supplied

4.571

Cooling

Motor + inverter: 50/50 water–ethylene glycol; ≥15 L/⁠min; max inlet 60 °C

Complete assembly weight

106 kg (234 lb), including FD400

Complete assembly envelope

1003 × 362 × 381 mm (39.5 × 14.25 × 15 in), excluding FD400

Installation and configuration

Fits any air-cooled VW running a Type 2 091 transaxle.

Formosa EV configures the battery for your drive system. Pair the unit with high-voltage cables and low-voltage harnesses made to your measurements.

Use stock transaxle mounting; no driveline fabrication or starter motor is needed. Allow separate space for the FD400.

Discuss component selection and vehicle fit